What Is the Pyrolysis Temperature for Tires and Plastics?

The pyrolysis temperature for tires and plastics usually follows several heating stages rather than one fixed setting. Major thermal cracking commonly occurs between 350°C and 500°C, while the best operating range depends on feedstock composition, particle size and target products. Tire pyrolysis requires steady rubber decomposition. Plastic pyrolysis must also control melting, wax formation and condensation.

How Do Different Feedstocks Behave During Pyrolysis?

Feedstock

Early Heating Stage

Main Reaction Stage

Main Control Concern

Waste tires

Moisture removal and rubber softening

Main oil-gas release

Uniform heating and gas flow

PE/PP plastics

Softening and melting

Oil, gas and wax formation

Agglomeration and wax control

PS plastics

Softening

Aromatic-rich vapor release

Condensation matching

PVC-rich waste

Not recommended as a main feedstock

Acidic gas generation

Sorting and dechlorination

What Is the Suitable Pyrolysis Temperature for Tires?

Waste tire recycling plants may process whole tires, tire blocks, rubber chips or production scraps. Larger materials need slower and more uniform heating.

What Is the Suitable Pyrolysis Temperature for Plastics?

Plastic recovery pyrolysis oil yield

Preheating Controls Plastic Melting

Many plastics soften or melt before active cracking begins. This change often starts between 120°C and 250°C, depending on the resin.
Films, woven bags and thin packaging may melt quickly. The feeding and pyrolysis reactor systems must prevent agglomeration, wall sticking and local overheating.
Uniform shredding and stable feeding improve heat transfer during this stage.

Resin Type Defines the Cracking Range

PE-, PP- and PS-rich materials usually produce significant oil vapor between 350°C and 500°C.
However, each resin behaves differently:

  • PE may produce more wax.
  • PP often generates oil and combustible gas.
  • PS can produce aromatic-rich liquid products.
  • PVC releases chlorine-containing gases and needs strict control.
  • PET usually offers limited oil recovery.

Mixed plastics create wider temperature and product variations. Sample testing can reveal likely oil yield, gas volume, wax content and residue quality.

Uses of plastic Pyrolysis Oil

Is a Higher Pyrolysis Temperature Always Better?

Pyrolysis Temperature for Tire Plastic

No. Excessive heat does not automatically increase oil production.
Higher temperatures may accelerate secondary cracking, producing more gas and less recoverable liquid. They can also increase energy use and place greater pressure on the condensation system.
The waste pyrolysis plant should maintain a balanced temperature curve instead of pursuing the highest possible setting.

Yushunxin evaluates your feedstock composition, moisture, size and target products. We then customize the heating, condensation and wax-control solution and provide one-stop project service.